Toyota Tacoma 1996-2015: Exhaust Reviews and How-to
Learn about the top exhaust systems for the Toyota Tacoma with the help of this article.
This article article applies to the Toyota Tacoma (1996-2015).
While exhaust systems are commonly thought of simple pipes that make the engine sound louder, they are much more than that. Exhaust pipes allow exhaust gases to interact in many ways inside the exhaust system and impact engine performance positively (or negatively), while producing a different note other than the factory stock. There are many types and brands of exhaust systems for the Toyota Tacoma, but this guide will provide you with the three most common and popular choices by forum members.
Table of Contents
How to Replace Your Exhaust System
Materials Needed
- 10mm socket (size could vary depending on brand)
- Flat head screwdriver
- Ratchet wrench
- Pliers
- Welding equipment (optional)
Step 1 – Remove old exhaust
First you must identify the key areas of an exhaust system. Locate the following underneath your truck:
- Exhaust pipes connecting from the engine block.
- Exhaust pipes before and after the catalytic converter.
- Any clamps or segments that attach the exhaust system to the truck.
Step 2 – Prep new exhaust
Before you hurry and bolt on your new system, make sure that you've laid it out on the floor in the right sequence and order. Make sure that the length, the way the pipes bend, and all necessary hardware has been prepped for install. This step will save you time and headaches. At this point, you should know if any welding is required, and if you can perform a self-install or need to visit a shop. If there are any rusted parts, you are better off visiting a professional muffler shop for proper removal.
Figure 2. New exhaust system. 
Figure 3. Lay out exhaust system.
Step 3 – Install new exhaust system
Start by positioning the pipes in the right order underneath the car, then use your ratchet wrench with the appropriate size socket (more commonly 10mm) to unite all the pipes at their junctions. Make sure to follow the install diagram provided with the exhaust system, as it will show the precise location of where the clamps must be positioned, as well as any other fasteners.
Figure 4. Clamps. 
Figure 5. Fasten down and secure piping. 
Figure 6. Confirm fitment and test for leaks.
Featured Video: Tacoma Flowmaster Exhaust Installation
Exhaust Reviews
There are many types and brands of exhaust systems for the Toyota Tacoma, but this guide will provide you with the three most common and popular choices by forum members.
Borla |
Flowmaster |
TRD |
Banks | |
|---|---|---|---|---|
Price |
$490 | $570 | $399 | $430 |
Single/Dual Outlet |
Single |
Dual |
Single |
Single |
Bolt-on/Welded |
Bolt-on | Bolt-on | Welding Required | Bolt-on |
Sound Level |
Quiet | Medium | Loud | Loud |
Warranty |
One Million Mile | Limited Lifetime | 1 year/12k miles | 3 year |
Best Value: Banks
Borla
Price – $490
Single/Dual Outlet – Single
Bolt-on or Welded – Bolt-on
Sound Level – Quiet
Warranty – One Million Mile
Probably one of the most common aftermarket exhaust systems on the market, Borla stands behind their product for up to one million miles after purchase date. Though, to meet such requirements, the equipment has to be installed by an authorized dealer, or enrolled online. The Borla exhaust system is made of T-304 stainless steel, which helps it produce a gentle "growl" at idle, and make the Tacoma slightly louder at speed. Borla designed this system to increase performance and sound levels, though only slightly. Recommended for those looking for a quieter performance upgrade.
Related Video: Toyota Tacoma with Borla Exhaust
Flowmaster
Price – $570
Single/Dual Outlet – Dual
Bolt-on/Welded – Bolt-on
Sound Level – Medium
Warranty – Limited Lifetime
Flowmaster is a great choice for those who want an extra decibel or two of loudness, but also a high-grade stainless steel and aluminum exhaust system. Flowmaster specializes in offering a high-tech product that can deliver exactly the look, performance and loudness you're trying to achieve. The dual pipe look gives the Tacoma a meaner stance, while the sound is considerably louder than stock, without being obnoxious. Recommended for those willing to pay the price premium.
Related Video: Toyota Tacoma with Flowmaster Exhaust
TRD
Price – $399
Single/Dual Outlet – Single
Bolt-on/Welded – Welding Required
Sound Level – Loud
Warranty – 1 year/12,000 miles
It'd be hard to ignore the factory performance option that is Toyota Racing Development. The TRD system requires welding to be installed, but offers a flush and stock look with panache. The loudness increases considerably, and offers a more powerful and fluid sound as well as performance gains. The TRD exhaust is a great choice for the Tacoma owners that want peace of mind that comes with official Toyota products, but wants to spruce up their truck. Recommended for those who want to retain Toyota OEM parts on their truck.
Related Video: Toyota Tacoma with TRD Exhaust
Banks
Price – $430
Single/Dual Outlet – Single
Bolt-on/Welded – Bolt-on
Sound – Loud
Warranty – 3 year limited lifetime
Banks offers the most outrageous exhaust system of the bunch, and it's the one that by far sounds loudest, and therefore sounds best. Banks uses high-quality 100% stainless steel. The 3" diameter pipes allow for gases to flow easier through the system, and then be compressed through the CAT for better performance and back-pressure. The exhaust note is much more aggressive, which is guaranteed to turn heads wherever you go. This is a great option for off-roading enthusiasts. Recommended for those looking for the most aggressive sounding exhaust of the bunch.
Related Video: Toyota Tacoma with Banks Exhaust
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