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22re fusible link replacement/or delete?

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Old 10-27-2019, 02:52 PM
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22re fusible link replacement/or delete?



Does anyone know where I can find this wire with the “plate” to replace the fusible link on my 86 22re?

Alternatively, I found this thread, in which people are mentioning deleting the fusible link and replacing it with 4 gauge wire. If I go this route, do I remove that plate entirely, splice eyelets onto a 4ga wire and bolt it down to the 80a fuse?
https://www.yotatech.com/forums/f116...cement-228307/

Last edited by yota_terror; 10-27-2019 at 02:55 PM.
Old 10-28-2019, 05:50 AM
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If you like fire, go for it!

Else, replace fusible link.
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Old 10-28-2019, 08:44 AM
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Originally Posted by ev13wt
If you like fire, go for it!

Else, replace fusible link.

Any idea where I can get that plate that the other leads are bolting to? It seems to be part of the fusible link wire.
Old 10-28-2019, 11:07 AM
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Originally Posted by yota_terror
Any idea where I can get that plate that the other leads are bolting to? It seems to be part of the fusible link wire.
Fusible link:

90982-08188 30 A, TERMINAL:FEMALE, 30A

90982-08189 40 A, TERMINAL:FEMALE, 40A

90982-08203 80 A, TERMINAL:MALE, 80A



82620 BLOCK ASSY, FUSIBLE LINK

82620-89101


82991 WIRE, FUSIBLE LINK REPAIR

82991-89103 W/ALTERNATOR=12V 60A



Last edited by ev13wt; 10-28-2019 at 11:09 AM.
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Old 10-31-2019, 02:57 PM
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It looks like the wire with the plate seems to be unavailable.

This fusible link appears to be 8 or 12 gauge. This resource states that the fusible link should be 4 wire gauges smaller than the wire it’s protecting. If that’s the case, I should have a 4 or 8 gauge wire coming from the battery to the fusible link? Seems like a very thick wire.

https://www.whiteproducts.com/fusible-faqs.shtml

Additionally since the assembly with the plate seems to be unavailable, and I’m wanting to *replace* the fusible link wire entirely, could I cut the bottom of the plate of, put together a fusible link + wire to battery, and bolt it to the plate with an eyelet?

Last edited by yota_terror; 10-31-2019 at 03:01 PM.
Old 10-31-2019, 02:58 PM
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Seems like the only reason the “plate” is there is to act as a bridge for the leads bolted there.
Old 10-31-2019, 08:48 PM
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Why wouldn't you just reuse the plate by opening up the crimps?
Old 10-31-2019, 08:58 PM
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Originally Posted by Co_94_PU
Why wouldn't you just reuse the plate by opening up the crimps?
The crimp which is actually holding it secure is closest to the plate. I don't know, it seems like it'd be pretty difficult to achieve as strong of a crimp if I were to try to reuse this.
Old 11-01-2019, 07:53 AM
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Originally Posted by yota_terror
The crimp which is actually holding it secure is closest to the plate. I don't know, it seems like it'd be pretty difficult to achieve as strong of a crimp if I were to try to reuse this.
That second crimp is supposed to be cinching the sheath, not the wire, you can see where it used to be attached but something has caused the sheath/insulation to be pulled away.

If you're concerned about that crimp, what makes you think you can do it with a ring terminal? You might not have the tools and/or experience for this job. I'd suggest you do some research and get a few practice runs in using the crimper tool and these kinds of connections regardless of what you wind up doing. Sit down with some short bits of wire the crimps and a crimper and have a go at a few first, like anything you don't do on a daily basis it will make a big improvement on the quality.
Old 11-01-2019, 02:25 PM
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My main positive to battery wire from the plate crimp corroded through a few months ago. I used a new slightly fatter wire and ring connector to one of the screws to bypass the crimp. Seems to be working fine.
Old 11-04-2019, 08:36 PM
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Originally Posted by yota_terror
...could I cut the bottom of the plate of, put together a fusible link + wire to battery, and bolt it to the plate with an eyelet?
Originally Posted by yota_terror
.. it'd be pretty difficult to achieve as strong of a crimp if I were to try to reuse this.
Yes and yes^^^...


Originally Posted by yota_terror
.. the only reason the “plate” is there is to act as a bridge for the leads bolted there.
Well... that and to connect the fusible link to that node.

Last edited by RAD4Runner; 11-04-2019 at 08:38 PM.
Old 11-05-2019, 01:58 AM
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Would a power distribution block work? Two way, three way, and four way available. The two links below are examples of many to choose from.

https://amzn.to/2WIAF0B

https://amzn.to/34zdCb0

Last edited by snippits; 11-05-2019 at 02:06 AM.
Old 11-25-2023, 01:01 PM
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Is your ring connector fix still working? What gage wire did you use?
Would a butt splice connector to the original white wire be better than a completely new wire from the battery to the plate?

Last edited by runner luv'rr; 11-25-2023 at 01:03 PM.
Old 11-26-2023, 07:46 AM
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I've seen that fuse wire repaired with a butt connector. Personally I'd feel better about replacing the whole length of fuse wire with new. If you're careful you can open that splice on the plate and crimp a new wire in, with a new ring terminal on the other end.
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Old 04-09-2024, 01:40 PM
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Nightmare fusable link plate HELP!

At this point I don’t know what to do or think. I got the replacement fusable link wire to battery. In the process of trying to uncrimp “the crimp”

Old 04-09-2024, 02:23 PM
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Originally Posted by rrowlandrramos
At this point I don’t know what to do or think. I got the replacement fusable link wire to battery. In the process of trying to uncrimp “the crimp”

I would just cut off the old crimp then crimp a good lug terminal that fits the bolts on the block to the new fusible link wire.
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Old 04-09-2024, 07:37 PM
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So I got the fusable link figured out so the truck has electric. Dashboard lights are on and Now the truck does not want to start. With the key in the ignition turning the key in the ignition the truck just clicks, clicks, and clicks. I put the jumper cables on to my tacoma thinking that the Altenator needs to be charged up as well and nothing so far.
Old 04-10-2024, 03:40 AM
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Did you plug the starter relay connection back in? I forgot to do that after replacing mine and was stumped for a second.
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Old 04-10-2024, 06:50 AM
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Originally Posted by rrowlandrramos
... the truck just clicks, clicks, and clicks.
A problem well-stated is a problem solved.
Exactly what clicks?
The circuit opening relay behind the glove box?
The starter relay in right -rear corner of the engine compartment near wiper motor?
The starter solenoid piggy-backed on the starter motor? Does the starter solenoid clunck energetically or weakly?
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Old 04-10-2024, 12:15 PM
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That is some great questions! I will get back to this thread with answers asap. Mahalo!!!!


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