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Work in Progress-3rd Gen rear bumper

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Old 02-17-2005 | 04:53 PM
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3rd Gen REAR BUMPER-Custom

UPDATED PICS
A local friend/welder/fabricator(Weldone Fabricating) has started on a rear bumper for my Limited 99. It will mount to the frame. Have D-shackles, an integrated hitch, and a cut-out for the exhaust. Like the ARB, it will be painted to match. Thanks SS3, BruceTS and everyone else for pics, advice, pointers, and knowledge.









The pic w/ the circle shows where that side needs to be leveled out a little better. There are two bolts per side that mount to the frame and have nuts welded on the inside.

Last edited by FilthyRich; 02-18-2005 at 07:29 PM.
Old 02-17-2005 | 05:47 PM
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Any estimate on price? Be sure to post pics along the way.
Old 02-17-2005 | 06:36 PM
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Mmmm Hmmmmm. Yes please keep us posted.
Old 02-17-2005 | 06:48 PM
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Originally Posted by jacksonpt
Any estimate on price? Be sure to post pics along the way.
No set price, but a lot of the work is done. New pics should be ready tomorrow, hopefully.
Old 02-17-2005 | 07:05 PM
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Nice welds.
Old 02-17-2005 | 07:28 PM
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Originally Posted by 3car
Nice welds.
You really think so?

Maybe it's just the kind of wire I'm used to at work (1/16" dualshield wire-feed), but I'd get my butt reamed if my welds looked like that. (For some strange reason BNSF has a slight aversion to their railcars falling apart )

I suppose I should be more specific: The welds from the bumper to the frame tube look pretty solid, but the ones on the receiver look more like several overlapping tacks than a continuous (read: properly penetrating) weld. They sure are purty looking though, I'll give 'em that!


**edit**

I'm hoping that receiver passes through the bumper and gets welded on the backside too. It may be overkill, but if it were me, I'd rather not take the chance.

Last edited by Phssthpok; 02-17-2005 at 07:31 PM.
Old 02-17-2005 | 07:34 PM
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that is gonna be one sweeet bumper

Old 02-17-2005 | 07:37 PM
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Originally Posted by Phssthpok
You really think so? .
yes.



Originally Posted by Phssthpok
I'm hoping that receiver passes through the bumper and gets welded on the backside too. It may be overkill, but if it were me, I'd rather not take the chance.
I'm SURE it was.

Last edited by 3car; 02-17-2005 at 07:38 PM.
Old 02-17-2005 | 10:08 PM
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Looks good man. Keep us posted as it comes together.
Old 02-18-2005 | 07:19 AM
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Originally Posted by Phssthpok
...


**edit**

I'm hoping that receiver passes through the bumper and gets welded on the backside too. It may be overkill, but if it were me, I'd rather not take the chance.
Welded at both ends. This thing is on for good.
Old 02-18-2005 | 07:29 AM
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looks awesome... post more pics when you get 'em!
Old 02-18-2005 | 12:07 PM
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On my way to get the truck. the bumoer is done, minus a few additons(d-rings). I'll post pics when i get home...
Old 02-18-2005 | 12:12 PM
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what's up with your frame in the 5th pic? looks like it had a part broken off!

I agree those welds look nice! I am gonna start work on a bumper soon too
Old 02-18-2005 | 03:11 PM
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New pics. The bumper is 95% done.
Old 02-18-2005 | 07:19 PM
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Originally Posted by jacksonpt
Any estimate on price? Be sure to post pics along the way.
1220 including tax. That was for everything. A bit pricey, but it is solid and what I want. It mounts to the frame via two bolts per framerail (easy removal). The exhaust is being re-routed on Monday. i noticed that the passenger side is a tad crooked, so Monday that will get leveled to match the driver's side. I am very happy with this bumper and it matches the rest of the truck like it came this way from the factory .
Old 02-18-2005 | 07:30 PM
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It looks good man. Definitely one of my favorite 3rd gen bumpers. I can't wait to see some pics when it is completely done, paint, etc.
Old 02-18-2005 | 10:04 PM
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Truly a labor of love... Looks sharp!
Old 02-18-2005 | 10:15 PM
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Originally Posted by INsr5runner
what's up with your frame in the 5th pic? looks like it had a part broken off!

I agree those welds look nice! I am gonna start work on a bumper soon too

yeah it looks like some of your frame is broke off.

How much does it weigh ? looks SWEET. Is the shop considering building these adn stocking them ?
Old 02-19-2005 | 05:34 AM
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Originally Posted by Stegall984R
yeah it looks like some of your frame is broke off.

How much does it weigh ? looks SWEET. Is the shop considering building these adn stocking them ?
Not sure about the frame. I think that it just the way it is I don't think anything is broken. There has never been any rear collision.
It weighs about 75-85#. The stock bumper and Hidden Hitch weigh the same if not more. Monday the muffler shop rerouted the exhaust and a few adjustments will be made to the bumper itself.

The shop will make whatever, but won't stock anything. He is a one man show and prefers to work alone. HE also said that he prefers to build w/ the rig there. However if anyone was ionteresred I could use my rig as the "template." It is not a big deal b/c it only takes him 15 hours to build mine. I dropped the truck off at 9am wednesday and by 3pm Friday--done.
Old 02-19-2005 | 06:38 AM
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More pics






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