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My SAS has begun....

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Old 08-02-2006, 03:22 AM
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You should get some protection on the front of that front diff ASAP. An 8" pipe cap works well and is pretty cheap, also Sky sells a decent one for $35 I think.
Old 08-02-2006, 03:25 AM
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I agree. I have already beat on my front diff guard aquite a bit. I have the 8" pipe cap on mine and it works great! Cheap and easy.



Progress looks great! Looks like you have the hard part done!


BTW I love my BFG MTs!
Old 08-02-2006, 03:33 AM
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Originally Posted by seaflea
I agree. I have already beat on my front diff guard aquite a bit. I have the 8" pipe cap on mine and it works great! Cheap and easy.



Progress looks great! Looks like you have the hard part done!


BTW I love my BFG MTs!
I dented mine all in before I got around to putting some protection on there. Thank god I didn't hit the ring gear. If I manage to bend the pipe cap that is probably because I snapped the entire housing in half, haha.
Old 08-02-2006, 05:16 AM
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do you have any close up pics of hte 8" pipe cap?
Old 08-02-2006, 05:23 AM
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here you go.




I put the other half on the rear axle.
Old 08-02-2006, 05:24 AM
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*edit- beat me to it by less than one minute! I also used the other half for my rear diff.

I don't think I have a pic of mine handy, but here are some other peoples:





Last edited by Intrepid; 08-02-2006 at 05:26 AM.
Old 08-02-2006, 07:20 AM
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I have the little diff cover that comes with the kits and it only covers the ring part. It's a 1/4" piece of steel and I already bent it a little.
Old 08-02-2006, 07:21 AM
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Originally Posted by Robinhood150
I have the little diff cover that comes with the kits and it only covers the ring part. It's a 1/4" piece of steel and I already bent it a little.
I have seen that one, but since it welds to the cover itself, it didn't seem like it would be that great. The pipe cap and some of the other kinds weld to the thicker part of the housing rather than the paper thin part of the diff cover.
Old 08-02-2006, 07:29 AM
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I'd prefer the big ones that cover the whole bottom half of the diff, but since it came with the kit...meh. I welded the bottom part to the thick part of the axle for a little better strength. It's certainly better than nothing and it probably did save my gears.
Old 08-02-2006, 07:31 AM
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Originally Posted by Robinhood150
I'd prefer the big ones that cover the whole bottom half of the diff, but since it came with the kit...meh. I welded the bottom part to the thick part of the axle for a little better strength. It's certainly better than nothing and it probably did save my gears.
definitely
Old 08-02-2006, 08:48 AM
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Lookin great Chris! The rear looked much easier than the front.
Old 08-02-2006, 09:33 AM
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I actually got some pipe caps to put on as diff armor and just didn't like the asthetics (i.e. bling) or the fit, so I got some from TG and really like them...comes w/ the sunk hex plugs.





If you dent these (1/4" plate), you've dropped off a cliff and are dead anyway.

Old 08-02-2006, 09:42 AM
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Sky sells something similar but it is only 3/16", it is cheaper though at $35 rather than TG's $50.
The only fit "issue" that I had with the pipe caps was that when I cut it in half I had to grind off just a little from the inside of either top corner so that it would sit flush. Otherwise, it was good to go, I cut the fill notch and two drain notches and that was it.
Old 08-02-2006, 12:40 PM
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Originally Posted by Tofer
i bought most of it off of criags list (i am thinking of nicknaming the truck Craig now) so its a Sky-Manufacturing front hanger hi-steer kit and rear conversion.

I would reinforce the bottom/middle of the Sky hanger if you have not already. I recently picked up a rig with a Sky hanger and noticed this.

Here is a good example -

http://www.pirate4x4.com/forum/attac...1&d=1150943366

Nice buildup

Last edited by westy44runner; 08-02-2006 at 12:43 PM.
Old 08-02-2006, 12:44 PM
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pirate has their attachments locked down.. it says i dont have premission to view it..
Old 08-02-2006, 05:54 PM
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oh wow! chris it looks awsome! cant wait to go wheeling with you and steve again!
Old 08-03-2006, 04:10 AM
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Originally Posted by 4RocRunner92
Trade in those BFGs for some TSL or LTBs.
NO DONT DO IT!!!

I traded my TSL's for BFG's and have never been hapier with a tire


Old 08-04-2006, 08:18 AM
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ITS DONE!!! the rear sits a little too low, so i will do longer shackes or blocks. and there is a couple other little things needing tweaking but its for the most part done.






Old 08-04-2006, 08:20 AM
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YAAAAAA!!! Time to go wheeling till we break it!!!! Bwahaha!

Last edited by Doomist; 08-04-2006 at 08:21 AM.
Old 08-04-2006, 08:27 AM
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Looks great!!! about the same size as mine. How is the clearance with the oil pan? Do you have bumpstops yet? I see you have no issues with the pitman arm...that is good.


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