95.5-2004 Tacomas & 96-2002 4Runners 4th gen pickups and 3rd gen 4Runners

Snapped Manifold bolt - Now what? 96 3.4

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Old 10-30-2015 | 05:28 PM
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wardriver's Avatar
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From: 26.3 road miles from the AT (VA)
Snapped Manifold bolt - Now what? 96 3.4

I finally got dinged on an inspection for an exhaust leak that I've been conveniently ignoring. I started pulling the Y pipe off at the passenger side exhaust manifold (bad gasket) and snap - there goes one of the manifold studs along with any hope of an easy fix.

So what now? I seriously doubt I can get the roached studs out of the manifold while it is attached to the truck.

Do I pull the whole manifold? What are the chances I'll snap a stud or two on the engine block.

Should I swap for stainless hardware or new studs? Keep the OEM manifold?

I need more beer.
Old 10-31-2015 | 12:30 AM
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From: I live in New Tripoli Pa out in the woods
Red face

I can only guess it would be areal pain to try and remove a broken stud from the exhaust manifold on the truck.

You did spray it good with the penetrating oil of your choice before starting??

You could not feel it was starting to twist before it broke??

Take your time or pay to have it done.
Old 11-02-2015 | 07:56 AM
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Doesn't matter, what's done is done. Dad had a broken exhaust stud removed from his 6.0 chev LS. Mechanic removed the whole fender to be able to get to it and drill it out. It's doable. I'd take it to a mechanic at this point that has the bits, extractors, taps, etc-and that way if they break more off, they can deal with it.
Old 11-02-2015 | 01:38 PM
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Red face

You must travel in a better circle of mechanics .

I don`t really know of anyone I would trust that would not make it worse.
Old 11-02-2015 | 05:11 PM
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Originally Posted by wyoming9
You must travel in a better circle of mechanics .

I don`t really know of anyone I would trust that would not make it worse.
I have a local guy, but I'm not tellin :-)
Old 11-02-2015 | 11:34 PM
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Red face

Dropping the vehicle off could be a little time consuming
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