86-95 Trucks & 4Runners (Build-Up Section) Post your build-ups here

ChefYota4x4's 1987 4Runner Build-Up Thread

Thread Tools
 
Search this Thread
 
Old 05-16-2011, 09:12 PM
  #2181  
Registered User
Thread Starter
iTrader: (5)
 
ChefYota4x4's Avatar
 
Join Date: Jun 2009
Location: Lake Havasu, AZ
Posts: 19,281
Received 18 Likes on 13 Posts
Originally Posted by toyospearo
WOW chef! I will keep tuning in to see the progress! I had to go back and read through a few pages. That piece missing from your old black is odd. I remember a block coming in the shop a kid had with a similar issue. We ended up throwing it out and finding another block. There was really no way to repair it.
Keep up the good work. You'll get it worked out. As tedious as you are you will soon have a long lasting 22re in there.. I hope. I wouldn't do the 3vz swap. Just my 2 cents..
Good luck and let me know if I can help in any way.
Thanx, MUCH, Man! Good grief, WOULD I EVER love it if you were my neighbor! I'd go broke paying you to weld dozens of things! hahaha. Jk,...but it would be cool to have someone near buy to help with the front end restoration. I'll be calling ONE DUDE, guy I met in Town from on here who has a 93 SAS'd beast! lol, ....see if he can help!

Originally Posted by jason in tn
Glad to hear the good news man. Wish I could make it our there and help ya with that front end, but you know what's going on in my world, but I will be watching and keeping up.
NO WORRIES, ...but if you were near by, I'd letcha help, lol..... I know you probably need as much 'ESCAPE' as possible from time to time!

Take care, Jason, and be SAFE, ....Traveling mercies, man!
Old 05-16-2011, 09:24 PM
  #2182  
Registered User
 
Xyphus42's Avatar
 
Join Date: Mar 2011
Location: New Castle, CO
Posts: 103
Likes: 0
Received 0 Likes on 0 Posts
Bearings

Hey Chef,

Good to hear about the progress...

I'm no expert with the yota motor's to say the least but i did come to a conclusion on the bearing front. I like the "King" bearings mainly because of their construction. 2 types of metal versus 3 that are in most if not all others. The reason I like that is because of 2 things. The thicker you have the surface layer the more material it can collect without deforming/galling, what have you. The tri metal types have a very thin, very very thin layer of babbitt, which is the upper most layer and cannot collect very much before is is rubbed away and then you are into the copper layer. The copper layer is soft yes but not nearly as soft as the babbitt and you get the same thing deformation/galling/spun bearing, NO FUN!!! I ordered a set of "Kings" for my project and it was fairly inexpensive, sort of, from summit.

If you like here's the listing/part numbers for the King bearings:
http://www.king-bearings.com/cat/panel/pan1096.htm

it has all the numbers for the 22r/22re bearings. Keep in mind that the RE uses the same bearing across all 5 main journals. Use the listing for "5 pairs"

I know you knew that already but for some of those who didn't.

Anyways that's my .02
Old 05-16-2011, 09:36 PM
  #2183  
Registered User
 
nvtoyota's Avatar
 
Join Date: Oct 2008
Location: northen nevada
Posts: 326
Likes: 0
Received 0 Likes on 0 Posts
glad to hear about the progress and good news chef any way cant wait to here that the new front is in
Old 05-16-2011, 10:13 PM
  #2184  
Registered User
 
Z's Confederate Toy's Avatar
 
Join Date: Nov 2009
Location: Bailey, Colorado
Posts: 1,965
Likes: 0
Received 0 Likes on 0 Posts
Glad to hear the good news Chef! By the time you have that pup goin itll be just like brand new.
Old 05-17-2011, 07:58 AM
  #2185  
Super Moderator
Staff
iTrader: (1)
 
Terrys87's Avatar
 
Join Date: Aug 2008
Location: Anderson Missouri
Posts: 11,788
Likes: 0
Received 25 Likes on 22 Posts
Hey Chef.. Sorry to hear about your old block. My laptop at work went south on me. Need get it fixed so I can keep caught up on things.

As detailed as you are, just doesnt seem fair. I know of others that just drive their 22res abusively (my brother) and those of us that try to take care of them seem to be the ones that get bit in the butt.

Will be looking forward to your build. Maybe this wil be the million mile motor.
Old 05-17-2011, 11:44 AM
  #2186  
Registered User
Thread Starter
iTrader: (5)
 
ChefYota4x4's Avatar
 
Join Date: Jun 2009
Location: Lake Havasu, AZ
Posts: 19,281
Received 18 Likes on 13 Posts
Originally Posted by Xyphus42
Hey Chef,

Good to hear about the progress...

I'm no expert with the yota motor's to say the least but i did come to a conclusion on the bearing front. I like the "King" bearings mainly because of their construction. 2 types of metal versus 3 that are in most if not all others. The reason I like that is because of 2 things. The thicker you have the surface layer the more material it can collect without deforming/galling, what have you. The tri metal types have a very thin, very very thin layer of babbitt, which is the upper most layer and cannot collect very much before is is rubbed away and then you are into the copper layer. The copper layer is soft yes but not nearly as soft as the babbitt and you get the same thing deformation/galling/spun bearing, NO FUN!!! I ordered a set of "Kings" for my project and it was fairly inexpensive, sort of, from summit.

If you like here's the listing/part numbers for the King bearings:
http://www.king-bearings.com/cat/panel/pan1096.htm

it has all the numbers for the 22r/22re bearings. Keep in mind that the RE uses the same bearing across all 5 main journals. Use the listing for "5 pairs"

I know you knew that already but for some of those who didn't.

Anyways that's my .02
Wow, ......Really appreciate your taking the time to share all that personal experience, Xyphus! Thanks

I will keep that list handy(already bookmarked it),....yet, I'm very confident in this machinist/builder and I'm sure he'll have the exact numbers to just call King with and order, "Hey, send me a set of main _ _ _ and rod _ _ _! " hahaha... Yeah, he yells like that all the time(in fun, everyone knows that's 'just him') lol. REALLY enjoyed the last couple times hanging out with him, watching him do EVO and other HYPO motors for customers, etc. He tore down my head the other week in about 10 seconds, lol. Anyway, ....he'll know what to do, and he NEVER has given me grief about suggesting anything...... Just rolls of the eyes from some of what I've shared that I've 'heard', etc., haha. For instance, ....he's had heads come back after 140K or so, no less most often, and the guys say, "YEP, same thing as last time", ...and so, ...yeah, I'll trust his judgement, ....while still adding questions like, "Would I be best off with the King Set?" As I said,...If I told him, 'use these, ok?', he'd say, "Ok, no prob."....but then share if he disagrees with my reasons. He even said, "Hey, I can go chilled iron on the guides if you want...that's what you said, ...and I want you to have WHAT YOU want, not be told this time what you want... and if you're CLEARLY wrong, I'll tell you and why, don't worry"... but I will just let the guy build the head like he thinks is best. He's giving me AN INSANE deal, and seems to be trying to 'help me out' and he's even making calls to engineers he knows, asking, "what have you heard on this end? I want the best 'this' or 'that' I can get.....he doesn't mind spending a lil more... lay it on me!" , ....so I wont be too pushy unless I've heard something that makes me leery of using this or that.

Thanks again, Xyphus, ...stop by ANY TIME and share whatever 'cents' you have, lol.

Originally Posted by nvtoyota
glad to hear about the progress and good news chef any way cant wait to here that the new front is in
I KNOW, ....lil nervous,...but I'ma just take my time over the next 10 days and get it done right. BTW, the same machinist said, "Hey, ....bring by those LCA's and I'll press out and in your new OEM goodies, k? ... NO charge, ...it's cake, since you got the WHOLE bearing with sleeve. 20 Minutes for all 4 ) hahaha. So that'll help, RIGHT???? LOL. I'm still debating whether to replace the UCA bushings, ..... I would love some input on why I should or shouldn't bother removing the upper arms. I know it's MUCH more drama than the LCA's.......but I don't want to avoid it if it's just a matter of 'TIME', ya know?

Originally Posted by Z's Confederate Toy
Glad to hear the good news Chef! By the time you have that pup goin itll be just like brand new.
I sure hope so~! lol. Thanks, Zach

Originally Posted by Terrys87
Hey Chef.. Sorry to hear about your old block. My laptop at work went south on me. Need get it fixed so I can keep caught up on things.

As detailed as you are, just doesnt seem fair. I know of others that just drive their 22res abusively (my brother) and those of us that try to take care of them seem to be the ones that get bit in the butt.

Will be looking forward to your build. Maybe this wil be the million mile motor.
I tell ya, Terry....... I'VE NEVER, over a million miles combined on 5 of these(other than this one)...had ANY drama, other than brakes, etc. This has truly been a NIGHTMARE,......with a good ending(in that, I've LEARNED A LOT, ...and I'm likely getting it done as good as it could be this time! ). Yep, ...seen many people, friends, JUST KILL these things, or attempt to, ....yet nothing ever seems to break. That's ok, ...I'm happy for em, lol.... I just want 'RELIABILITY AND LONGEVITY' ....w/OUT having to tear into it every 300 miles! If I can do anything about it,....this WILL BE the last time this motor comes apart for the next several THOUSANDSSSSSSSSSSS of miles! lol.

The Suspension? >>>> SAME THING! lol. Can't wait to get her a lil more quiet and happy on the bumpditally bumps! lol.
Old 05-17-2011, 02:08 PM
  #2187  
Registered User
 
truckman1966's Avatar
 
Join Date: Aug 2009
Location: Washington
Posts: 419
Likes: 0
Received 1 Like on 1 Post
Old 05-17-2011, 02:11 PM
  #2188  
Registered User
 
truckman1966's Avatar
 
Join Date: Aug 2009
Location: Washington
Posts: 419
Likes: 0
Received 1 Like on 1 Post
Old 05-17-2011, 02:11 PM
  #2189  
Registered User
 
truckman1966's Avatar
 
Join Date: Aug 2009
Location: Washington
Posts: 419
Likes: 0
Received 1 Like on 1 Post
Old 05-17-2011, 02:12 PM
  #2190  
Registered User
 
truckman1966's Avatar
 
Join Date: Aug 2009
Location: Washington
Posts: 419
Likes: 0
Received 1 Like on 1 Post
Xmas came early for you chef! some goodies from Alldata as promised
Old 05-17-2011, 02:31 PM
  #2191  
Registered User
Thread Starter
iTrader: (5)
 
ChefYota4x4's Avatar
 
Join Date: Jun 2009
Location: Lake Havasu, AZ
Posts: 19,281
Received 18 Likes on 13 Posts
Truckman,...that is REALLY AWESOME of you to do that for me! Thanks, man! I'll print these out and head into his shop before he orders everything and, well, ask him to show me how to use a couple tools(micrometers, etc.), cuz I REALLY want to go through the Rocker Shaft, especially. I might still send it off to Putney's, ...he's told me he'll trick it out for me, replace what's necessary, etc. Plus, I have an extra set of rockers in GREAT shape from my buddy.

Far as the bearings, .... can I conclude that I should use NPR Rings and King Bearings? I appreciate your expertize and will gratefully take your advice and take it to him. He's very willing to do whatever I want, and I'm sure has some input as well, via seeing things with 'WHATEVER' in them come to him. My bearings weren't that bad, but there was a lil bit much on the wear for this early, and he wants to use the new crank if possible, so he can do just a 10-M and 10-R grind on it if possible. Mine is already 30-R and 20-M(I think, maybe the other way around, lol) and he said his awesome Crank shop will let us know which one is best.

Thanks again, Truckman, that was very kind of you, I appreciate you taking the time, very much!

Mark
Old 05-17-2011, 02:38 PM
  #2192  
Registered User
Thread Starter
iTrader: (5)
 
ChefYota4x4's Avatar
 
Join Date: Jun 2009
Location: Lake Havasu, AZ
Posts: 19,281
Received 18 Likes on 13 Posts
OK, Guys, .....

Today, I've;

1. Removed the Trans Front Seal plate/w/seal and drained the trans.

2. Drained the Front Diff(it was REALLY clean, the fluid)....

3. Unbolted the front pivot bolt, loosened the 2 others and will crack the CV-to-DIFF bolts, then remove it tomorrow(have to work tonight, so had to stop)

Curious...... Question, actually;

*** When I removed the drain bolt of the front diff, ....Unlike the rear one, the front one hissed for a bit. Am I right in assuming that it's most likely my Front Diff Breather was not .....well, breathing? lol. I have an all new diff, but have to transfer the tube/axle from mine to the 4.30 diff I'm going to install. My point being, ... the new one, YotaRob was using with no issues.... so I don't wanna mess with it if possible. Just curious....should I remove the breather just for S&G's and clean it out as well as possible?

Thanks, guys, ....Hopefully have the diff and trans seal done tomorrow, and then can move on to the Suspension Restore and Diff Drop/BJ Spacers/All new Ball Joints(including the Mega Travel Sankei's from Downey), New Shocks, New OEM Bushings on both Control Arms(have questions about that) and new OEM Bushings and drop kit for the Sway Bar as well. Should ride like a CHERRY when I'm done.....granting I don't break something while installing/removing! lol.

Any input appreciated, as usual!

Mark
Old 05-17-2011, 07:49 PM
  #2193  
Registered User
 
truckman1966's Avatar
 
Join Date: Aug 2009
Location: Washington
Posts: 419
Likes: 0
Received 1 Like on 1 Post
Originally Posted by ChefYota4x4
Truckman,...that is REALLY AWESOME of you to do that for me! Thanks, man! I'll print these out and head into his shop before he orders everything and, well, ask him to show me how to use a couple tools(micrometers, etc.), cuz I REALLY want to go through the Rocker Shaft, especially. I might still send it off to Putney's, ...he's told me he'll trick it out for me, replace what's necessary, etc. Plus, I have an extra set of rockers in GREAT shape from my buddy.

Far as the bearings, .... can I conclude that I should use NPR Rings and King Bearings? I appreciate your expertize and will gratefully take your advice and take it to him. He's very willing to do whatever I want, and I'm sure has some input as well, via seeing things with 'WHATEVER' in them come to him. My bearings weren't that bad, but there was a lil bit much on the wear for this early, and he wants to use the new crank if possible, so he can do just a 10-M and 10-R grind on it if possible. Mine is already 30-R and 20-M(I think, maybe the other way around, lol) and he said his awesome Crank shop will let us know which one is best.

Thanks again, Truckman, that was very kind of you, I appreciate you taking the time, very much!

Mark
When i worked at yamato, we would have junked a crank that had to go to 20/30. forget you ever had that crank and use the other one. make sure the line bore is straight in the block, and if you need another crank for this thing (god forbid) i have 2 just sitting there waiting. 10/10 is about as far as i would ever go on a toyota crank. the 5M/6M/7M, 20R/22R, 4A/7A, 3S/5S cranks 9 times out of 10 only need a polish and fresh std bearings. beyond 10/10 we would junk them no questions asked.

After you get everything back, without the pistons and rods in, the crank should spin like glass in the block. after the pistons and rods are in, it should be a little tighter but you should be able to spin the crank over easily with a 19MM wrench on the crank bolt (Jeez i have put way too many of these things together!!!)

Good luck Chef and let me know if you need any rods, crank, or just misc crap. LOL
Old 05-17-2011, 07:54 PM
  #2194  
Registered User
 
PismoJoe's Avatar
 
Join Date: Jan 2010
Location: Pismo Beach, California
Posts: 2,259
Received 84 Likes on 56 Posts
Hey chef, nice progress man! You're right about the hissing, its the breather pretty much not doing its job, but it still is working at least!

I have NPR rings in my engine, and it well, runs great when its cold LOL! No but really, I don't even have 1k on my engine and it has never burned oil

You gonna ditch the paper gasket for that trans input shaft cover?
Old 05-17-2011, 08:01 PM
  #2195  
Registered User
Thread Starter
iTrader: (5)
 
ChefYota4x4's Avatar
 
Join Date: Jun 2009
Location: Lake Havasu, AZ
Posts: 19,281
Received 18 Likes on 13 Posts
Thanks, Truckman... I'll let you know! BTW, ...the guy looked at the numbers and INSTANTLY shook his head and grimaced and said, "...Yeah, I don't wanna use this, sorry. If we have to, we can, but look at the size of these bearings, ...that's because he gave your orig. crank up due to cog key excessive wear you told me about, ...then got another one that needed THIS MUCH GRIND? THAT'S RIDICULOUS.... I would have waited till they sent me one that was good to go..... and he charged you 100$ or more for this probably.... what a tool!... Nope, we'll send them both, and watch, he'll use the one you just took out, scoring from spun bearing and all!" hahaha.
Old 05-17-2011, 08:10 PM
  #2196  
Registered User
Thread Starter
iTrader: (5)
 
ChefYota4x4's Avatar
 
Join Date: Jun 2009
Location: Lake Havasu, AZ
Posts: 19,281
Received 18 Likes on 13 Posts
HEY JOE! Man, long time, no speakage! lol.

Well, I guess I am going to ditch it??????? lol. I see channels where it looks like Toyota filled with sealer. Honestly?...I don't see any paper gasket in it, but according to the number and name on the seal, ...it's orig., 262K. Here's some pics, and sorry, I cleaned off some of the sealer..................

For those ready to do this, ... Remove this fork and CARE FOR THOSE FORK SPRINGS! Don't lose them!..........Then remove the input shaft bearing and housing, then remove the 6 bolts and carefully pry the whole cover off.......







Exploded view......(for reference for me as much as just to look at, lol).....



I will also be yoinking the worm shaft from the yolk on the steering apparatus, .... the wheel is still not straight, GRR! lol. ......



Then, just some pics for reference of the removed Diff main/pivot mounting bolt removed, the sides where the Control Arms need to be yoinked for the bushings, .... etc.....





************************************************** ************

Please, guys,....KNOW that I KNOW that I'm blessed to not be eaten away by rust, etc. I've cared for this thing very well, but, well, just being where I am has a HUGE part in it, I'm fully aware! I really admire and feel for the guys back east, like Brandon, Jerry, Brian, ....many more, who have to deal with SO MANY stubborn projects! Still.... if you guys have any ideas, shortcuts, etc., I'd be grateful! lol.

Thanks,

Mark

Last edited by ChefYota4x4; 05-17-2011 at 08:13 PM.
Old 05-17-2011, 08:24 PM
  #2197  
Registered User
 
PismoJoe's Avatar
 
Join Date: Jan 2010
Location: Pismo Beach, California
Posts: 2,259
Received 84 Likes on 56 Posts
Nice Chef!

That's interesting...what's even more interesting is that the FIPG used looks black, which they used gray from the factory. Maybe she's been done at some point?

Anyways, solid!!
Old 05-17-2011, 08:31 PM
  #2198  
Registered User
Thread Starter
iTrader: (5)
 
ChefYota4x4's Avatar
 
Join Date: Jun 2009
Location: Lake Havasu, AZ
Posts: 19,281
Received 18 Likes on 13 Posts
Hey Joe, ...yeah, not sure. It's SO NASTY that I'm unsure it's NOT gray! lol. Was, I mean.

I need to hit the FSM for how to apply it..... as, the two portions that seem to be joined by a channel? That was FILLED with RTV, ...in the middle, ya know what I'm speaking of? All the lil galley's were filled too. However, I'm not sure those channels aren't filled with CRAP, ....not RTV at all, hahaha. Just wanna be sure THE BEST way to apply it, ya know?

I'm also thinking of an updated seal, from the dealer(I KNOW< I KNOW> .... but I can't wait weeks, lol)....reason I was thinking that is; They update them thinner and thinner, .... that means it wont ride on the shaft in the same place(as you know, of course).....but I keep finding that the Aftermarket ones are always the same depth, no mention of updating, etc. In fact, the front main replacement from Napa(extra one I had) will ride on EXACTLY the same place as the one that's leaking right now! lol. Different crank....but SAME HARMONIC, ya know? lol.
Old 05-17-2011, 09:18 PM
  #2199  
Registered User
 
PismoJoe's Avatar
 
Join Date: Jan 2010
Location: Pismo Beach, California
Posts: 2,259
Received 84 Likes on 56 Posts
Yeah man it did look nasty in that bellhousing!

As far as applying the RTV it looks as though those grooves are for the input shaft bearing, I wouldn't apply it directly in those grooves. Put a small bead in the center of the front bearing retainer flange (the cover ) and you should be good to go

BTW good choice on a Toyota seal!
Old 05-17-2011, 10:01 PM
  #2200  
Registered User
 
spc mike's Avatar
 
Join Date: Dec 2008
Posts: 119
Likes: 0
Received 0 Likes on 0 Posts
.....i Hope you know that your input shaft seal is in backwards. Someone has been in there to replace the seal (because its backwards to begin with) and Toyota NEVER used silicone or FIPG on those input shaft housings.

Last edited by spc mike; 05-17-2011 at 10:04 PM.


Quick Reply: ChefYota4x4's 1987 4Runner Build-Up Thread



All times are GMT -8. The time now is 10:20 PM.