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'92 4runner 3.4 swap and 1ton SAS

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Old 10-06-2015 | 07:46 PM
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Voodoo556 '92 Runner build - 3.4 swap/1ton SAS

Here is my ongoing looooooong build on a little 4runner.
This started late last year but due to some medical scares with my mom and having to move I didn't have much time to work on it until recently. The months flew by and between work, family, deer season and trying to go to some rodeos & team ropings here and there, not much time to make any progress on this project.

I picked up this 2nd gen 4runner last year.
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3.0 had a couple of cylinders with low compression so backed her in the barn and adios 3 slo
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Picked up a 3.4 out of a salvaged '00 4runner. Hunted around for a manual trans ecu and engine harness but decided to grab this '98 T100 for cheap as a complete donor vehicle.
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I picked up a Dana 70U with discs and 4.10's out of a Ford van.
This summer I got a Chevy Dana 60 kingpin passenger side drop, 4.10's as well.

I decided to put the 3.4 swap on hold and dive into the sas.
So out came the rear Toyota axle
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Then the front IFS
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Fuel tank removed and cross members cut out
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Finally ordered some parts and wheels & tires.
Front: AllPro 4" leaf springs, Sky Manufacturing full width sas shackles, WFO U bolt and plate kit and AllPro shock hoops.
Skys GM master cylinder with adapter.
Rear: AllPro 5" leaf springs, AllPro rear shackles, WFO Leaf hanger, Barnes Offroad perches.
Pro Comp Xtremes 37" on 17"x9" steelies.

Mocked up
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Mounted to wheels and rolled the 60 under to see how things were going to line out. Decided to move my front axle forward so I made my front hanger out of 2'x4"x1/4" and frenched it in to keep things low as I can.
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Time to start on getting the rear lined out.
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Rear is going to end up moving back about 2-3", i think.

Still need to get some shims for the front end to keep my caster 0-3 degrees. From what Ive read this is whats recommended on Dana 60's.
Then steering, move the steering box forward, brakes, fuel tank and reinforce frame with 2x4 box tubing where I cut out all the cross members in the rear.

Today I got the rear leafs hung and hopefully will get the rear axle buttoned up within the next few days.
This has been a long time coming but it is getting fun now!
More pictures to come.

Last edited by voodoo556; 10-09-2015 at 07:06 PM.
Old 10-08-2015 | 06:36 PM
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Finally sitting on its own.
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Rear axle moved back about 3.5 -4".
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Frame height should be about 28" once the motor is back in.
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9" rims with 5" back spacing. Outside of tire to outside of tire is 79.5" in the rear and 81" in the front.
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Last edited by voodoo556; 10-08-2015 at 06:43 PM.


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