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3rd Gen Rear Axle Bearing & Seals R&R

 
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Old 12-16-2003 | 04:03 PM
  #1  
keisur's Avatar
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Joined: Jan 2003
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From: Houston, TX
3rd Gen Rear Axle Bearing & Seals R&R

Mikedog, this is for you since you asked me (plus anyone else that might find it usefull. Corey, if you want to make a write-up out of this then that's cool, I could take more pics since I have a bunch of old spare parts laying around.

Assuming the axle is already pulled...

Disassembly:[list=1][*]cut off ABS Rotor retainer (if so equipped) (42423-20010)[*]cut off ABS Rotor (if so equipped) (43517-35010)[*]remove snap ring (90520-36045)[*]cut off bearing retainer (42423-20010)[*]drill two holes in your Harbor Freight Press crossmember, sized to accept 2 opposing studs from the Bearing Cup Flange[*]bolt Bearing Cup Flange to the crossmember (see pic below)[*]press axle out of bearing/bearing cup/brake backing plate subassmebly[*]remove old outer seal (96-00 {90313-48001}/ 01-02 {90313-54001}[*]press lightly to remove old bearing (90363-40020-77)[/list=1]

Assembly (take a new retainer to Home Depot to size out a floor flange, nipple, and coulpling like mine to use as jigs (or SST's) (I think they are 2-1/4 but I don't remember):[list=1][*]press new bearing into bearing cup/brake backing plate[*]slide bearing/bearing cup/brake backing plate onto axle[*]using the press and jigs (see Assembly pic below) press onto axle until it hits the positive stop[*]press on new retainer[*]insert a new snap ring[*]press on a new ABS Rotor if equipped[*]press on new retainer if equipped with ABS being sure to get the right offset so the inner seal seals on this retainer see diagram below[/list=1]
*ALWAYS USE A NEW O-RING

Inner Seal Replace[list=1][*]pull old inner seal out (90310-50001)[*]drive in a new inner seal using a Harbor Freight Seal Driver Kit[/list=1]

Disassembly pics


Assembly pic


Offset diagram

Last edited by keisur; 01-09-2004 at 07:24 PM.
Old 01-10-2004 | 11:18 AM
  #2  
customcruiser's Avatar
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Joined: Jul 2003
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From: Race City USA (Mooresville, NC - LKN)
Do you need to buy new parts. I have a new Timkin bearing which came with a small ring (retainer?) and got a timkin outer seal.

Quick questions on disassembly:

cut off ABS Rotor retainer
cut off ABS Rotor
remove snap ring

I know it is a good idea to, but do I need to replace all this ABS stuff or can I reuse it.
Old 01-16-2004 | 05:04 PM
  #3  
Hyperlite's Avatar
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Joined: Jul 2003
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From: Mooresville (Lake Norman) NC
that last post was actually me under my brothers sig.....
I had a race shop (Michael Morris Racing) do mine for $30
I brought Micheal the bearing and seal and he pressed off the ABS rotor and retaining ring and reused them
 
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