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Old 02-14-2010, 04:41 PM
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tube light mount

have had a marlin crawler bumper mounted on my rig for some time now. just wend out and bought 4 hella lights and a smitty build winch.

winch is an easy mount. no problem.
the problem is. i want to mount the lights on the bar some how.

ive seen jeep tube bumper light clamps. but only in a 3 inch.

the marlin crawler ones have 1 3/4 inch tubing.

so the question is. without doing any welding since its already painted and on. how do i mount the lights?

ive tried finding clamps everywhere online. in stores. found something at lowes i thought would work. a split ring clamp. but its not going to work either.

any ideas?
Old 02-14-2010, 04:43 PM
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drill through the bumper
Old 02-14-2010, 04:44 PM
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ya might check over in Bleeder's thread about his AOR front bumper...i think someone posted up an option for mounting lights to the bar!

but if not, just get creative
Old 02-14-2010, 04:45 PM
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yea or that^^^
Old 02-14-2010, 04:45 PM
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i think the best way would be to weld a tab on the bar with a hole in it so you can bolt the lights on
Old 02-14-2010, 04:48 PM
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i would say if weldin is out of the question then drill a few holes then thred them so u can use bolts in it. it would look better then if u drilled all the way though it. then just get u some brackets to mount your light. like this l_l

Last edited by runneroffroad; 02-14-2010 at 04:50 PM.
Old 02-14-2010, 04:49 PM
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heres the bumper

wrong picture. front bumper!!!!
Attached Thumbnails tube light mount-hhg.jpg  

Last edited by 4runner dude; 02-14-2010 at 04:55 PM. Reason: wrong picture
Old 02-14-2010, 04:52 PM
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soo...i take it we're talking about the front bumper right LOL

still..best thing would be to drill holes in the tube, or weld tabs!
Old 02-14-2010, 04:59 PM
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Originally Posted by 4runner dude
wrong picture. front bumper!!!!
Is that flat black paint?
If it is, just sand some of it off and weld tabs on the back... seriously..
Flat black paint is easy to fix with a can of primer and a can of flat black or satin black..
Old 02-14-2010, 05:04 PM
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dude..just sand it where ya want the lights..weld the tabs..primer it..paint it..and be done LOL
Old 02-14-2010, 05:04 PM
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no. in the picture it looks like that cuz of the lighting.

all together it has 4 coats primer. 3 coats gloss black. and 2 coats clear. and its welded onto the truck now cuz a buddy had a miller welder at the time.

what if i put a piece of steel like 2 inches wide. .375 under the winch so it was bolted through. and drilled holes in that for all the lights?

does that make sense?
Old 02-14-2010, 05:26 PM
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i still say u drill holes though the top piece of the tube thead the holes. use l_l brakets for your lights if u cant weld on it
Old 02-14-2010, 05:28 PM
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runner off road

the qestion is. if i drill the holes in the tube...

do i just run a bead of caulking around the hole when its done. or do i drill a hole somewhere in the bottom.

i dont want the bumper to hold water inside and rust thru.

any ideas?
Old 02-14-2010, 05:31 PM
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Originally Posted by 4runner dude
the qestion is. if i drill the holes in the tube...

do i just run a bead of caulking around the hole when its done. or do i drill a hole somewhere in the bottom.

i dont want the bumper to hold water inside and rust thru.

any ideas?
just drill though the top part of the tube . tread the hole and use that white tape stuff that seals the treads. u should be good. u know what tape im talkin about?
Old 02-14-2010, 05:34 PM
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runner off road

yea i know what your talking about. the crappy white tape you use for air fittings and stuff like that.

ight. thanks man. ill probably do that. its about the easiest and best idea so far.

next question is. go with 4 lights, or 2 lights?
dont forget i have a winch in the middle too
Old 02-14-2010, 05:37 PM
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do u got a pic of the bumper on your truck? looks like the lights wont fit beside the winch. where u goin to mount them? on top?
Old 02-14-2010, 05:39 PM
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no i dont have a front view of it right now.

here is one from marlin crawler site.

i would mount the lightson the inside of the headlights. and then a couple more inches in from that. if i do 4

or just the 2. i would put them a couple inches in from the headlights

Attachment 78429

Attachment 78430[/quote]

Last edited by 4runner dude; 02-14-2010 at 05:42 PM.
Old 02-14-2010, 05:40 PM
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Originally Posted by runneroffroad
just drill though the top part of the tube . tread the hole and use that white tape stuff that seals the treads. u should be good. u know what tape im talkin about?
"Teflon Tape" commonly used for household plumbing and some gas fitting ( illegal as hell) easy to use, trim and waterproof!! That's how I'd go!!
Old 02-14-2010, 05:44 PM
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Originally Posted by camo31"10.50"
ya might check over in Bleeder's thread about his AOR front bumper...i think someone posted up an option for mounting lights to the bar!

but if not, just get creative

ah yes indeed, conduit hangers

I just ended up having tabs welding on during the construction of the bumper though



Originally Posted by SCToy
Hey Bleeder, I just thought I'd share my solution to mounting my Hellas. Just found these at the hardware store today. They are called conduit hangers.

cost me 67 cents a piece. With a little bending and drilling it seems to hold them pretty well. Not the perfect solution, but for under a dollar a light
Old 02-14-2010, 05:48 PM
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Originally Posted by iamsuperbleeder
ah yes indeed, conduit hangers

I just ended up having tabs welding on during the construction of the bumper though

what hardware store did you find them at? and would they be at home depot? or lowes?

im still thinking about just drilling. but for the time being mabeh get these


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