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86-95 Trucks & 4Runners 2nd/3rd gen pickups, and 1st/2nd gen 4Runners with IFS

Two Stage Thermostat

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Old 01-30-2015, 06:10 PM
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Originally Posted by cammac.cmm
Stant on left. Oem on right.

http://instagram.com/p/yfPMVMhuII/
It looks like you are comparing apples to oranges as these two stats appear to be single stage stats. Two stage stats have some advantages over single stage stats....like smoother temperature regulation. I am sure the Toyota two stage stat is a fine stat. But I don't think that Toyota has the market cornered on quality thermostats. I haven't seen complaints of the Murray two stage stat having a high failure problem. I also saw a listing on ebay for the Mazda oem two stage stat, it was listed for use in the 92 Mazda B2600 2.6l pickup. I am sure you can find someone who only uses Toyota batteries in their Toyota vehicles and thinks it is blasphemy to do otherwise...I don't fit in that group either. https://www.yotatech.com/forums/f116...mostat-163162/
Old 01-30-2015, 09:24 PM
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Its straight from the dealership and guy said it was the two stage..
either way you can clearly see the difference in quality.
My truck runs a touch cooler at operating temp and my heat inside is hotter. And it opens when is should as the stant would sometimes wait too long and the truck almost overheated.
Old 01-31-2015, 12:46 AM
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Originally Posted by cammac.cmm
Its straight from the dealership and guy said it was the two stage..

That sure doesn't look like any two stage thermostat that I've ever seen.
Maybe the salesman was counting open and closed as the two stages

Notice the extra part hanging off the side? That's actually a separate opening that is regulated at a different temperature, hence two stage.

OEM Toyota P/N: 90916-03070

Last edited by Odin; 02-01-2015 at 06:02 AM.
Old 01-31-2015, 05:44 PM
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Ok fair enough!
Old 02-02-2015, 05:15 AM
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Question: “Why does my engine temp go all the way up to the red before it comes back down to the middle of the gauge after I start it up in the morning. It only does this when the engine is cold and once it warms up it seems to operate normally. Could it be as simple as a stuck thermostat?”

“What happens on the 22R and 22RE engine, when the coolant goes through the heater core it gets cooled off enough that when it gets dumped back in on top of the t-stat it shuts it. Therefore the temperature in the engine continues to go up. The t-stat that I have mentioned has two valves in it, one at the regular temp. and one smaller on at a cooler temp. If the cool water shuts the big one, the smaller one stays open. All this happens because of the lack of a by-pass hose, which on other systems, keeps hot coolant running on the t-stat.”

You can get the two-stage thermostat mentioned above from your local Toyota Dealer.
Part Number: #90916-03070
Old 02-08-2015, 04:00 PM
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I was losing coolant in the area of the thermostat. I'm not certain if coolant can leak out around the bolt holes. But it was either leaking around the rubber gasket or from one of the bolt holes. I think the rubber gasket wasn't thick enough. I swapped the gasket for a Stant 30988 gasket which is noticeably thicker. Also going through my 1.6l vw exhaust stud bin, I found some studs that were a good match for the thermostat bolt holes. I've read this is a M8x1.25 thread...I haven't confirmed it yet, but my vw studs were the right thread. The threaded portion of the stud that goes in to intake is 7/16", I put some pipe dope on that. The bare part of the stud is 1/2", I was able to use a regular set of pliers to grip and tighten it. The overall length was 1 7/8", a little longer than necessary but not a problem. I sure someone could find something that works even better...I was going to check out GM pn:21006166 which was used on Saturn 1.9l and has a Torx tip? The Torx tip should make removing and installing the stud easier. The vw stud seems to work very well and it is going to make it easier to access the thermostat in the future...for example if I want to remove it to flush the cooling system.

Last edited by chuckross1957; 02-08-2015 at 04:21 PM.
Old 02-08-2015, 07:29 PM
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Originally Posted by chuckross1957
I was losing coolant in the area of the thermostat. I'm not certain if coolant can leak out around the bolt holes. But it was either leaking around the rubber gasket or from one of the bolt holes. I think the rubber gasket wasn't thick enough. I swapped the gasket for a Stant 30988 gasket which is noticeably thicker.
Were you using the Toyota gasket or one that came with the aftermarket dual stage thermostat?

Not sure how I feel about the Saturn stud Vs. standard. I might just go with standard



Last edited by Odin; 02-08-2015 at 07:39 PM.
Old 02-08-2015, 08:14 PM
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I think it is important to have a bare space in the middle to act as a stop. Some of the studs I looked at had 1/2 inches of thread and it was too much...the stud would hit the bottom before it hit the bare spot. 7/16 inches seems just about perfect. Of course I could have used a grinder and removed a little off the end of the ones that were 1/2". The one on the right in the photo looks good but it has about 9/16 inches of threads on the bottom. I think you need an E7 Torx socket for the tip. There was a guy on youtube who made a socket using a T35(?) torx bolt salvaged from a GMC safari van. I'm trying some heavy duty lined clamps on the upper radiator hose. I trimed 1 3/4" off the end of clamps and rounded the edges off.
Ideal-Tridon 65E Series Stainless Steel 300 Worm Gear Hose Clamp, General Purpose Lined/Solid, 32 SAE Size, Fits 1-1/4 - 2" Hose ID, 40 mm - 63 mm Hose OD Range (Pack of 10): Amazon.com: Industrial & Scientific Ideal-Tridon 65E Series Stainless Steel 300 Worm Gear Hose Clamp, General Purpose Lined/Solid, 32 SAE Size, Fits 1-1/4 - 2" Hose ID, 40 mm - 63 mm Hose OD Range (Pack of 10): Amazon.com: Industrial & Scientific
Definitely heavy duty 9/16" wide instead of 1/2". I was using an aftermarket gasket...The Stant gasket looks similar to the Toyota one in the photo with the two stats.

Last edited by chuckross1957; 02-08-2015 at 08:47 PM.
Old 02-08-2015, 10:06 PM
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Originally Posted by chuckross1957
I think it is important to have a bare space in the middle to act as a stop.
I thought about that too and I agree. I forgot about the bottom of those threads being open and going into water. I just HATE the torx end because of their reputation for stripping, simple as that..
It's kinda unlikely in this application but if it happens there'll be plenty of meat to get some locking pliers on it.

Last edited by Odin; 02-08-2015 at 10:11 PM.
Old 02-09-2015, 05:00 PM
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http://www.stanleyfasteners.com/cata...og/pg_0062.htm I took a closer look at my stud and it sticks out 1/2" past the nut...so the overall length could be about a 1/4" shorter but not much more. Mine is 1 7/8', so you can't go much less than 1 5/8" overall and than doesn't include the torx tip. I don't think either of those in the photo are long enough. There is a longer version of the saturn stud. The gm part # is 21006951, in the above link the part # is 18514. I'm not sure if it could be modified to work or not. It looks like if you find the right vendor you could buy a bag of 25 real cheap. I think gm has discontinued the part.
Old 02-09-2015, 05:15 PM
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Originally Posted by chuckross1957
http://www.stanleyfasteners.com/cata...og/pg_0062.htm I took a closer look at my stud and it sticks out 1/2" past the nut...so the overall length could be about a 1/4" shorter but not much more. Mine is 1 7/8', so you can't go much less than 1 5/8" overall and than doesn't include the torx tip. I don't think either of those in the photo are long enough. There is a longer version of the saturn stud. The gm part # is 21006951, in the above link the part # is 18514. I'm not sure if it could be modified to work or not. It looks like if you find the right vendor you could buy a bag of 25 real cheap. I think gm has discontinued the part.
Dude you are all over this! In my eyes it will end up being a good contribution for 22r-re owners.



Found a Fiero site that listed both the VW stud and the longer Saturn stud PT#21006951 as popular part numbers.
Apparently the VW stud was popular then they started using the longer Saturn stud because the stock ones would snap if you looked at them funny. Maybe if we can find out what they're using instead that would be the final answer?

Last edited by Odin; 02-09-2015 at 06:25 PM.
Old 02-09-2015, 08:18 PM
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http://www.germansupply.com/home/cus...at=297&page=20 This substitute part # n014427R should work if the photo is accurate, might have to grind a hair off the end. Dorman p# 966-333 is M8-1.25x45mm and looks to be a good fit with out any grinding...I don't how hard it is (grade). I not sure if the longer saturn stud is doable or not. I'd bet the parts man at a vw dealership could hook you up with a couple of exhaust studs for a late 70s dasher with the 1.6l engine. I'm not sure why some of the vw studs that I have are slightly different. The one I used is longer than the normal exhaust stud by an eighth of an inch and the bare section is about twice as wide.

Last edited by chuckross1957; 02-09-2015 at 11:22 PM.
Old 02-09-2015, 08:27 PM
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ARP has a really nice SS stud kit that comes with 4 in a pack, studs, washers, and nuts.
The problem is it's $48+

http://arp-bolts.com/kits/ARPkit-det...?RecordID=2099

Last edited by Odin; 02-09-2015 at 09:23 PM.
Old 02-10-2015, 09:43 AM
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I think we have a winner with the Dorman 966-333, about $3 for a pack of three and it doesn't require any modification. I checked all the measurements and I don't see any problems. The short threaded side is a little less than 7/16" so there shouldn't be any problems with it bottoming out. http://www.dormanproducts.com/itemde...SEName=966-333
Old 02-10-2015, 12:37 PM
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A couple of years ago, my radiator leaked in my 1993 22RE p/u so I replaced it and the thermostat with a Stant 190 degree (FSM says use 195 deg). I noticed the temperature gauge goes up almost 1/2 way then drops to about 1/3 way when it opens. Last year I did the timing chain replacement along with hte water pump, etc., but replaced the thermostate with a OEM Toyota. The temperature rises to about 1/3 and stays there all the time except when I stop and turn off the engine. When I return and start the engine up after being gone several minutes, the temp gauge rises to 1/2 way and drops back down to 1/3. It's an OEM Toyota part but doesn't look like the two-way one in the photo above. It looks like a normal single stage unit.

The moral is go with an OEM Toyota thermostat.

Last edited by anndel; 02-10-2015 at 12:39 PM.
Old 02-11-2015, 09:32 AM
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Originally Posted by chuckross1957
Dorman p# 966-333 is M8-1.25x45mm and looks to be a good fit with out any grinding...I don't how hard it is (grade)
Probably no better than grade 5 since they don't listed on their site.

HOWEVER, Summit has it listed as 10.9. They have been wrong about specifications of their products before that's for sure!
http://www.summitracing.com/parts/rnb-966-333

Last edited by Odin; 02-11-2015 at 09:36 AM.
Old 02-11-2015, 05:16 PM
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Originally Posted by Odin
Probably no better than grade 5 since they don't listed on their site.

HOWEVER, Summit has it listed as 10.9. They have been wrong about specifications of their products before that's for sure!
http://www.summitracing.com/parts/rnb-966-333
Dorman has them listed as 10.9, They have a std 10 pack p# 675-333 and a dealer 3 pack p#966-333 on the top of page 357. Apparently these dimensions match up for use on some Nissan vehicles. https://www.dormanproducts.com/catal...ec17_Part1.pdf
Old 02-11-2015, 05:40 PM
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Ha, I didn't look at their catalog. I thought they'd have the specs provided under the regular part number. Strange

But yea 10.9 is plenty strong for our intended use.

Last edited by Odin; 02-11-2015 at 05:41 PM.
Old 02-14-2015, 05:10 PM
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It is a little tricky trying to find studs that will work with out requiring modification. I hope this progresses to the point that we have confirmation of a part # that accomplishes this. I have another part #, I'm trying to confirm that this one is a M8-1.25 and that the photo is correct for the actual stud. This is a premium stud for use on turbo 2000-2003 Volvo S40.
Amazon.com: OES Genuine Exhaust Stud: Automotive Amazon.com: OES Genuine Exhaust Stud: Automotive
I'm posting a link to a couple of photos of the 48mm/ 1 7/8" long studs that I installed, we can see if any one finds the extra length offensive. http://s1223.photobucket.com/user/chuckross1957/library/48mm%20Thermostat%20Studs%2086%20Toyota%20PU?sort=3&page=1

Last edited by chuckross1957; 02-14-2015 at 05:20 PM.
Old 02-14-2015, 10:49 PM
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I see the thread has moved onto finding better replacement studs, however I just figured I'd throw in my 2 cents. The two stage Toyota t-stat is the best t-stat I've had in the three Toyotas I've had. One being a 84 22r pickup, second being a 88 22-re pickup and third being a 87 22-re 4runner. Keeps the temp at 1/3 on all three rigs in both summer and winter. Worth every penny.


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