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86-95 Trucks & 4Runners 2nd/3rd gen pickups, and 1st/2nd gen 4Runners with IFS

Custom Bumper + Crane Build

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Old 08-28-2020, 07:27 PM
  #21  
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3/16th" x 1½" x 2½" angle iron secures a 2" x 2" O.D vertical hitch tube to the steel plate.








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Old 08-30-2020, 10:32 PM
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With all the welding done the bumper comes in at 42 pounds, 10 less than the OEM Toyota bumper. instead of welding caps on the ends of the bumper I chose to use removable ½" x 2¾ " nylon plastic plugs, I cut them close to size then used a plane to make them fit snug, I'll drill a few 15/64 holes in the bumper, set the plugs in place then drill them to 3/16 for the screws.








Old 08-30-2020, 10:41 PM
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Time for some clean up, paint and wrenching.
















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Old 08-31-2020, 04:59 PM
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Crane vertical post welded to the receiver hitch.






Old 08-31-2020, 05:06 PM
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About an inch of clearance next to the tailgate.



Mocking up some of the vertical post parts.





Winch is mounted to a receiver hitch and slips into a piece of Telespar bolted to the vertical post, held by a pin.




Old 08-31-2020, 05:14 PM
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From my junk pile a beefy lifting arm from an old hydraulic floor jack, should work good as a pivot.



The lifting arm is wedged between those two plates, I'm using the 2¼" O.D Telespar for the main boom with short sections of 2" Telespar slipped inside wherever it's bolted along with ½" I.D steel pipe spacers to prevent the Telespar from crushing when tightened, the plates are 1/8" thick 5" x 8"






Old 09-04-2020, 08:09 PM
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After weeks of working on the new bumper/crane build it's pretty much done, working on the pins to have two positions for boom height.



Drilling the ends of the pins to accept these pull handles using thin rod makes installing/removing the pins easier.





Boom in the low and high position.





The whole crane is a take down design for easier storage and makes for lighter pieces, the heaviest piece is the swivel at a reasonable 28 lbs, the whole crane including the winch weighs 80 lbs.



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