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Custom Bumper + Crane Build

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Old 08-25-2020, 06:42 PM
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Custom Bumper + Crane Build

This 2000lb winch was on sale, I used it to make a bumper crane for lifting heavy rounds.


Old 08-25-2020, 06:44 PM
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First thing to change was the original bumper

Old 08-25-2020, 06:47 PM
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New bumper material. 3" x 3" x 7' - 1/8th" wall thickness. at 0.50 ¢ a pound this cost me less than $ 17.00

Old 08-25-2020, 06:48 PM
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Drilling 7/8" holes and cutting between them with a zip blade for inserting a 6" x 2½" receiver hitch tube.

Old 08-26-2020, 06:14 AM
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Sweet! I like the idea of the atv winch on there.

I mounted a bed crane on a 2" receiver to use on the front of the truck.

Custom Bumper + Crane Build-dh6juknl.jpg

Custom Bumper + Crane Build-rppkloel.jpg
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Old 08-26-2020, 08:53 PM
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Originally Posted by rattlewagon
Sweet! I like the idea of the atv winch on there.

I mounted a bed crane on a 2" receiver to use on the front of the truck.



That's cool I like it !
Old 08-26-2020, 08:55 PM
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The 1/8th" wall thickness tube needed more strength so this ¼" x 64" x 3-3/8th" steel plate will be welded to the front face of the bumper.


Old 08-26-2020, 08:58 PM
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This 1/8th" thick piece from my junk pile already had a tight bend and will be used on the rear face of the bumper to strengthen the receiver, it measures 8½" x 4½" x 3-3/8"




Old 08-26-2020, 09:01 PM
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Using 1/8th" tube with additional plates in critical areas will hopefully keep the weight under that of the OEM bumper.


Old 08-26-2020, 09:05 PM
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The 1/8th" plate on top aligns with the edge of the ¼" plate for welding.






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Old 08-27-2020, 11:27 AM
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Nice fab work, will be following along for sure.
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Old 08-27-2020, 06:26 PM
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Originally Posted by 5 Fists
Nice fab work, will be following along for sure.
Thanks
Old 08-27-2020, 06:32 PM
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Bumper bolted to frame plates for more measuring.


Passenger side of the bumper has a light weight 2" receiver as a stabilizer for the crane vertical post, a smaller post that holds the winch and boom slips inside and transfers the weight into the ground and not into the truck, this also allows the truck to move up or down as weight is added or removed.



Old 08-27-2020, 06:36 PM
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These 1/8th" wall thickness telescoping posts are called Telespar, they come with or without 7/16" holes spaced 1 inch apart, I found a pile of these at a salvage yard and grabbed them, the three sizes pictured are 1¾" O.D. 2" O.D and 2¼" O.D. if you want strength without too much weight these work great.

Old 08-27-2020, 06:39 PM
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I found this old pop top trailer axle at our local dump and dragged it home to use the hubs for the crane swivel.



Old 08-27-2020, 06:42 PM
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I used a 20" length of 2" O.D Telespar with 18 and 20 guage shims slipped in for a tight fit to secure the hub.


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Old 08-27-2020, 06:54 PM
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Love this project!
Sounds like youre getting good prices on steel.

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Old 08-28-2020, 12:42 AM
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Thanks, after seeing the prices of new steel holy crap, that 3" x 3" tube was over $ 70
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Old 08-28-2020, 07:15 PM
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Cut the bent part off of the old rim and used whats left to mount a vertical post on the hub.


Old 08-28-2020, 07:19 PM
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Cut and folded the rim edge over for more bolting area.

Bolted a ½" thick x 2½" x 10" long steel plate to the rim. this can be unbolted for servicing the hub bearings.




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