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2nd Gen 4runner Roof Rack

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Old 05-25-2011, 07:38 PM
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2nd Gen 4runner Roof Rack

I've searched high and low for a decent roof rack to mount to my baby, and I just couldn't find one.. So I took it upon myself to make one of my own.. Sad thing is never had mounting rails so i'll be drilling and mounting with well nuts.

Materials Used:
4 sections of 21' Round 3/8" solid bar.
1' of 1"x1/8" to make mounting feet
8 1/4" well nuts w/stainless steel bolts(won't rust :b)
6"x6" section of rubber pad to go between roof and feet..
Attached Thumbnails 2nd Gen 4runner Roof Rack-0525111242b.jpg   2nd Gen 4runner Roof Rack-0525111538a.jpg   2nd Gen 4runner Roof Rack-0525111512a.jpg  
Old 05-25-2011, 07:47 PM
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Its not mounted at the moment but as soon as the sun comes up it will be.
Old 05-25-2011, 07:54 PM
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whats the dimensions of a 2nd gen 4Runner roof? are you making one that fills the whole roof?
Old 05-25-2011, 08:01 PM
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Im not sure of what the dimensions are for the size of the roof, but I made mine 42"x48" by 6" tall.. the next few weeks i'm gonna be chopping the back and didn't want to re-do the rack. haha
Old 05-25-2011, 08:06 PM
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Yeah, Im thinking of going 42 x 60 x 4" with a light bar. so it'll be a little longer than that.
Old 05-25-2011, 08:11 PM
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Yeah if I was gonna keep the back I wouldve stretched it out kinda like a Gobi rack w/light bar at the front. Be pre sweet on an ole 2nd gen.
Old 05-25-2011, 08:13 PM
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you shoud look up offroadunlimited.com thats where im buying my rack from.
Old 05-25-2011, 08:40 PM
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Shewww expensive place for a college kid like me.. i've roughly got 40bucks in mine.
Old 06-06-2011, 06:55 PM
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Update!!

Had to rework my mounting system.. The rubber well nuts weren't worth a sock full of pennies.. Went with a riv-nut design that was pressed into place. Also made two bars that go across the roof, to mount the basket too. While I was piddling I also made some limb risers that go from the basket to the front bumper.













Old 06-06-2011, 07:04 PM
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That looks awesome!
Old 06-06-2011, 07:13 PM
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Nice looking rack buddy. Are you going to mount any lights on it?
Old 06-06-2011, 08:14 PM
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Old 06-06-2011, 08:15 PM
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my bad...my computer was messing up looks really awesome, great work!
Old 06-07-2011, 09:02 AM
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Thanks fellas!! and yeah gonna mount 4 up top. Not sure on what brand yet. lol
Old 06-07-2011, 12:21 PM
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Yep, I have 4 100watt KC's on mine which are plenty bright but, I would like to change them to something in the same shape as my rectangular head lights, just to keep with that type of profile.
Old 06-07-2011, 09:08 PM
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yeah I think imma go with some 6" off-road lights from harbor freight and switch the bulbs out to a higher wattage.. but at 11 bucks a pop its affordable.
Old 08-19-2011, 01:23 PM
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wait,,, the chickens will scape trough the squares,some chicken wire to the sides and top and it will look better
Old 08-20-2011, 12:48 PM
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Originally Posted by runnermedic
wait,,, the chickens will scape trough the squares,some chicken wire to the sides and top and it will look better



i bet that rack will hold damn near a ton. solid 3/8 is no joke. i just finished mounting my shovel to my yak rack. also, if theres a swap meet in your area you may find a good deal. i found the 4 hellas i have on my rack for 90 bucks total.
Old 08-20-2011, 01:09 PM
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Lightbulb Cool!

That's cool! I want to make one for my Tee Pee poles. Thanks for the ideas.
Old 01-18-2012, 05:52 PM
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bumper

like ur roof rack were did u get ur front bush bumper from im lookin for on for my 95


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